TOP INSIGHTS PRODUCT Friction Materials for Precise Braking and Holding
  • cranes
  • press machines
  • robots

Achieve precise braking response and repeatable stopping performance.
STARLITE’s proprietary friction-material formulations.

From resin-molded winder brakes to today’s high-performance friction materials

STARLITE pioneered resin-molded winder brakes for papermaking machinery in the late 1950s, helping enable stable operation, higher line speeds, and improved productivity.

Built for severe operating conditions

We have continuously developed friction materials for demanding conditions such as:
• high loads
• continuous sliding contact
• reduced wear of the metal counterface while also achieving long service life.

Biomass-derived resins: performance with environmental benifits
  • In response to ESG and carbon-neutral initiatives, we are expanding friction materials based on biomass-derived resins to reduce dependence on petroleum-based feedstocks.
  • Product lineup
  • Holding brake materials, clutch & brake materials, drum brake materials
  • FRISP (resin-molded): Designed to achieve the required friction level, with machining and finishing tailored to your required shape
  • S-BEAR (injection-molded): stable braking, reduced part count, and high heat and wear resistance

Resin-Molded Friction Materials
Proven for more than 60 years and asbestos-free

Frisp Brake & Clutch 🔽

Injection-Molded Friction Materials
For cobots and motor-driven equipment

S-BEAR Friction
Material 🔽

Lower environmental impact without compromising performance

Biomass-Based Friction
Materials 🔽

Machined to your required shapeFRISP Resin-Molded Friction Materials

Proven in severe-duty applications, our friction materials have a strong track record in demanding equipment such as large forging presses, sheet-metal press machines, overhead traveling cranes, and paper winder brakes.
They offer high heat resistance, excellent wear resistance, and strong fade resistance, helping maintain braking performance even under continuous duty.
They are also effective in reducing noise and squeal.
 
Grades
  • #18850 (Standard): Designed for smooth, mild engagement, helping reduce shock to equipment while delivering stable torque performance.
  • #18855 (High-performance at elevated temperature): Maintains stable torque even as temperature rises; a high braking-force grade.
  • #86140 (High torque / low wear): Provides high torque with excellent low-wear performance.

Injection-Molded Friction Materials for Controlled Slip

  • Material selection to match your needs—choose grades optimized for holding or braking requirements.
  • High-volume manufacturing with S-BEAR injection-molded materials. We also support insert molding, enabling part consolidation and reduced part count.
  • Available in thermoplastics, thermosets, and biomass-based materials.
  • Exceptionally high flexural strength. Compared with off-the-shelf engineering plastics, these materials can meet application requirements without metal reinforcement in many cases, enabling weight reduction and quieter operation.
  • High heat and wear resistance, with a stable coefficient of friction even under temperature changes.

Equipment-friendly. Planet-friendly.
Biomass-Based Resin Friction Materials

X2101 (Biomass-Based Brake Friction Material)

X2101 is a newly developed brake friction material that shows minimal variation in friction and wear performance as temperature changes, compared with conventional grades based on fossil-derived resins.This stability supports quiet operation and consistent holding torque and braking torque, making it a strong candidate for power-off (fail-safe) brakes used for holding and emergency stopping in collaborative robots (cobots)—a need expected to grow from large-scale factories to smaller workplaces.

In our testing, the static friction performance of X2101 remained almost unchanged from 25°C to 150°C, and its wear resistance (a durability indicator) was approximately twice that of a conventional fossil-resin-based material (see left graph). As a result, X2101 significantly exceeds traditional high-temperature performance limitations and delivers stable holding and braking performance under a wide range of operating conditions.

Award: Recipient of the 72nd Industrial Technology Award from the Osaka Industrial Research Association (OIRA).

Key Features of X2101
  • Uses a non-edible biomass-derived resin (Note 1)
  • Delivers stable friction performance across a wide temperature range
  • Enables quiet operation with stable holding and braking torque and low wear, supporting longer service life than conventional materials
  • A thermoplastic-based material suitable for high-volume production by injection molding

Note 1: Biomass plastic content 25% or higher.